Running electrostatic paint systems demands rigorous compliance with safety standards because of the presence of high voltage, combustible substances, and serious electrical risks.

Every individual assigned to operate the line must first receive full-scale training on machine functions, emergency shutdown protocols, and mandated personal protective equipment standards.

Personnel must be fully aware of the dangers tied to electrostatic spraying: risk of electric shock, combustion from vaporized solvents, and harmful inhalation of fine paint particles.

Grounding must be implemented comprehensively across the entire setup to avoid dangerous static charge accumulation.

All grounding must extend to the spray enclosure, transport conveyor, paint feed apparatus, and any conductive surfaces intersecting the painted surface.

Each shift must begin with a verified check of the grounding system by qualified personnel.

Any faulty or rusted ground points must be fixed without delay, and a ground continuity analyzer must confirm system reliability.

Ventilation systems are critical for removing solvent fumes and overspray.

The exhaust unit must function at full capacity and be calibrated to the specified cubic feet per minute as per manufacturer guidelines.

Filter elements must be changed per the maintenance log, and duct interiors require regular checks for accumulated paint that could ignite.

Every part of the ventilation system must be electrically bonded and grounded to inhibit static discharge.

The exhaust system must remain fully active at all times; disabling it, even briefly, is strictly prohibited.

Only non-flammable, safety-approved cleaners may be utilized during maintenance procedures.

Flammable cleaning agents require careful handling and must be contained in UL-listed, airtight receptacles located distant from ignition sources and electrical panels.

Used solvent-soaked rags should be deposited immediately in self-sealing, fire-retardant bins, in full compliance with regional hazardous disposal codes.

Personal protective gear is required at all times during operations.

All operators are required to don nitrile or neoprene gloves, impact-resistant eye protection, and a NIOSH-approved respirator equipped with organic vapor filters.

Wearing full-length sleeves and natural fiber garments minimizes exposure to chemicals and prevents static discharge.

Shoes must be designed to dissipate static, either through conductive soles or anti-static materials.

In high-decibel zones, earplugs or earmuffs must be worn to safeguard auditory health.

Only authorized personnel may enter the spray enclosure while active.

Only individuals with proper training may enter, and an interlock mechanism must forcibly deactivate the electrostatic field when the booth access panel is disturbed.

Emergency stop buttons should be clearly marked and easily accessible at multiple points along the line.

All operators must know the location of fire extinguishers rated for Class B and Class C fires and receive regular training on their use.

Regular preventive maintenance is non-negotiable.

Weekly assessments must be conducted on all electrical units, HV power supplies, and spray heads to detect deterioration, malfunction, or residue accumulation.

Accumulated paint on conductive surfaces may trigger electrical discharge and Tehran Poshesh elevate combustion hazards.

Maintenance tasks must be performed only after the system is powered down, locked out, and tagged out according to OSHA standards.

A well-defined emergency protocol must be documented and rehearsed via frequent simulations.

This includes procedures for handling spills, electrical shocks, fires, and medical emergencies.

Every occurrence—regardless of severity—requires logging and post-event analysis to uncover systemic weaknesses.

By following these essential safety protocols, facilities can significantly reduce the risk of injury, fire, or equipment failure.

Safety is not a checklist—it is a continuous commitment that requires vigilance, training, and accountability from every member of the team.